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Driving Sustainable Innovation In The Highways Industry

At Greener Asphalt Solutions, we’re redefining how the highways industry approaches road maintenance, resurfacing, and infrastructure resilience. From pothole repair to full-scale rehabilitation, our asphalt recycling technologies and support services empower contractors and infrastructure teams to deliver high-performance results with a fraction of the carbon footprint.

Our flagship hot-in-place recycling systems, range from compact AS500 units to high-capacity AS10000 plants, and enable clients to reuse existing road materials directly on site. This dramatically reduces the need for virgin aggregates and bitumen, cuts haulage emissions, and accelerates project timelines. Whether it’s a busy carriageway or a remote country road, our equipment is engineered to perform under pressure, delivering consistent mix quality and operational efficiency.

Our mobile machines can be deployed 24/7 for emergency repairs, making them ideal for reactive maintenance and rapid pothole response. This round-the-clock capability helps keep roads safe, reduces disruption, and ensures continuity of service for critical infrastructure.

But we don’t just supply machines, we build long-term partnerships. Our proactive maintenance and responsive support services ensure that every unit operates at peak performance, day in and day out. We can offer tailored servicing plans, remote diagnostics, and on-site engineering support to minimise downtime and extend equipment lifespan. Our team understands the unique demands of highway work, from tight schedules to variable material conditions, and we’re always ready to help clients optimise mix performance and integrate rejuvenators or additives for enhanced durability.

Flexibility is key in today’s infrastructure landscape, which is why we offer a range of hire options. Through trusted FCA-regulated partners, we facilitate access to our full equipment range, allowing clients to trial new technologies, scale up for peak seasons, or align payments with project cash flow. Every hired machine is fully serviced, calibrated, and supported by our expert team, with delivery, setup, and operator training included.

Beyond recycling, we support the full lifecycle of asphalt operations. Our services include bespoke asphalt plant supply, refurbishment of existing facilities, and integration of recycling technology into legacy systems. We also manufacture crushers, screeners, conveyors, electric hotboxes, and mastic asphalt mixers, each designed for durability, efficiency, and compatibility with recycled materials.

Training is another cornerstone of our offer. We provide hands-on and virtual training for operators, maintenance teams, and reinstatement crews, ensuring safe, confident, and competent use of our equipment. For contractors with evolving workforces, we offer onboarding support and refresher sessions to maintain continuity and expertise.

Our Midlands-based workshop provides fast-turnaround service and repair for a wide range of plant machinery, while our consultation and R&D services help clients tackle complex challenges, from emissions control to coal tar treatment. Every solution we deliver is rooted in circular economy principles and aligned with the highways sector’s sustainability goals.

Recycling asphalt delivers five key benefits for the highways industry:

At Greener Asphalt Solutions, we’re proud to support the highways industry in building greener, more resilient infrastructure. Whether you’re resurfacing a local road or upgrading a national network, we’re here to help you pave the way forward, with innovation, integrity, and impact.

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